Precor EFX546 Manuale di Servizio

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C546 Self Powered Elliptical Fitness Crosstrainer
Page 1
C546 Self Powered Elliptical Fitness Crosstrainer
Warning: This service manual is for use by Precor trained service providers only.
If you are not a Precor Trained Servicer, you must not attempt to service any Precor Product;
Call your dealer for service.
This document contains information required to perform the majority of troubleshooting, and
replacement procedures required to repair and maintain this product.
This document contains general product information, software diagnostic procedures (when
available), preventative maintenance procedures, inspection and adjustment procedures,
troubleshooting procedures, replacement procedures and electrical block and wiring diagrams.
To move directly to a procedure, click the appropriate procedure in the bookmark section to the
left of this page. You may “drag” the separator bar between this page and the bookmark section
to change the size of the page being viewed.
© 2004 Precor Incorporated
Unauthorized Reproduction and Distribution Prohibited By Law
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Sommario

Pagina 1

C546 Self Powered Elliptical Fitness CrosstrainerPage 1C546 Self Powered Elliptical Fitness Crosstr

Pagina 2 - General System Information

C546 Self Powered Elliptical Fitness CrosstrainerPage 10Procedure 3.3 - Displaying the OdometerProcedure1. Start pedalling and continue to pedal as yo

Pagina 3

C546 Self Powered Elliptical Fitness CrosstrainerPage 11Procedure 3.4 - Club Settings1. Start pedal

Pagina 4 - Tools Required

C546 Self Powered Elliptical Fitness CrosstrainerPage 12Procedure 3.5 - Documenting Software ProblemsWhen a problem is found with either the software

Pagina 5 - Weekly Maintenance

C546 Self Powered Elliptical Fitness CrosstrainerPage 13Section Four - Checking EFX 546 OperationTh

Pagina 6 - Quarterly Maintenance

C546 Self Powered Elliptical Fitness CrosstrainerPage 14Procedure 5.1 - Measuring the Resistance of a GeneratorCautionRemove power from the EFX before

Pagina 7 - Standard Access Codes

C546 Self Powered Elliptical Fitness CrosstrainerPage 15Procedure 5.2 - Inspecting and Adjusting Be

Pagina 8

C546 Self Powered Elliptical Fitness CrosstrainerPage 16both bolts equal amounts. When the adjustment is complete the step up pulley shaft must remain

Pagina 9

C546 Self Powered Elliptical Fitness CrosstrainerPage 178. If either the input pulley belt or the g

Pagina 10 - Procedure

C546 Self Powered Elliptical Fitness CrosstrainerPage 18Procedure 5.3 - Calibrating the Lift Motor1. Remove both front covers.2. Remove the four screw

Pagina 11 - Procedure 3.4 - Club Settings

C546 Self Powered Elliptical Fitness CrosstrainerPage 19Procedure 6.1 - Troubleshooting the Lower a

Pagina 12

C546 Self Powered Elliptical Fitness CrosstrainerPage 2Section One - Things You Should KnowRight, Left, Front, and Back ConventionsIn this manual, rig

Pagina 13

C546 Self Powered Elliptical Fitness CrosstrainerPage 2011. Remove the four screws from the rear of the upper display housing. Remove the display hous

Pagina 14 - Diagram 5.1 - Lower PCA

C546 Self Powered Elliptical Fitness CrosstrainerPage 21Procedure 6.2 - Troubleshooting the Keypad

Pagina 15

C546 Self Powered Elliptical Fitness CrosstrainerPage 227. Set the on/off switch in the “on” position. 8. If a “key depressed” message is immediately

Pagina 16

C546 Self Powered Elliptical Fitness CrosstrainerPage 23Procedure 6.3 - Upper Display does not Illu

Pagina 17

C546 Self Powered Elliptical Fitness CrosstrainerPage 24Diagram 6.4 - Partial View of Lower PCA10. Troubleshoot the upper to lower PCA interconnect ca

Pagina 18

C546 Self Powered Elliptical Fitness CrosstrainerPage 25Procedure 6.4 - Troubleshooting the Generat

Pagina 19 - Interconnect Cables

C546 Self Powered Elliptical Fitness CrosstrainerPage 26Procedure 6.5 - Troubleshooting Hand Held Heart RateCircuit DescriptionThe hand held heart rat

Pagina 20

C546 Self Powered Elliptical Fitness CrosstrainerPage 273. Remove the display housing.4. Verify the

Pagina 21

C546 Self Powered Elliptical Fitness CrosstrainerPage 2815. Refer to Diagram 6.5 for the following measurements. With an ohmmeter measure between the

Pagina 22

C546 Self Powered Elliptical Fitness CrosstrainerPage 2925. Remove the spare jumper from J14 of the

Pagina 23

C546 Self Powered Elliptical Fitness CrosstrainerPage 3• Removing the covers exposes high voltage c

Pagina 24 - Precor customer support

C546 Self Powered Elliptical Fitness CrosstrainerPage 30Procedure 6.6 - Troubleshooting the LIft MotorThe lift motor is a 12 Vdc motor with an interna

Pagina 25

C546 Self Powered Elliptical Fitness CrosstrainerPage 318. Remove both front covers. Enter the diag

Pagina 26

C546 Self Powered Elliptical Fitness CrosstrainerPage 32Procedure 7.1 - Replacing the Mid-Point CoverWARNINGBefore continuing with this procedure, rev

Pagina 27

C546 Self Powered Elliptical Fitness CrosstrainerPage 33Procedure 7.2 - Replacing the Display Enclo

Pagina 28

C546 Self Powered Elliptical Fitness CrosstrainerPage 34Diagram 7.2 - Display Housing Front Panel, Rear View8. Position the upper PCA at its mounting

Pagina 29

C546 Self Powered Elliptical Fitness CrosstrainerPage 35Procedure 7.3 - Replacing the Lower PCARemo

Pagina 30 - , keys operate

C546 Self Powered Elliptical Fitness CrosstrainerPage 36Replacing the Lower PCA 6. Position the replacement lower PCA at its mounting position and fas

Pagina 31

C546 Self Powered Elliptical Fitness CrosstrainerPage 37Procedure 7.4 - Replacing the Upper and/or

Pagina 32 - Diagram 7.1 - Mid Point Cover

C546 Self Powered Elliptical Fitness CrosstrainerPage 38Replacing the Lower Interconnect Cable11. Remove the rear cover per Procedure 7.19. Disconnect

Pagina 33

C546 Self Powered Elliptical Fitness CrosstrainerPage 39Procedure 7.5 - Replacing a Crankarm Assemb

Pagina 34

C546 Self Powered Elliptical Fitness CrosstrainerPage 4General InformationFor the latest exploded view, part number and part pricing information, visi

Pagina 35 - Removing the Lower PCA

C546 Self Powered Elliptical Fitness CrosstrainerPage 40Replacing a Crank Arm Assembly5. Clean the crankarm mounting bolt threads and the input pulley

Pagina 36 - Replacing the Lower PCA

C546 Self Powered Elliptical Fitness CrosstrainerPage 41Procedure 7.6 - Replacing the Input Pulley

Pagina 37

C546 Self Powered Elliptical Fitness CrosstrainerPage 42Procedure 7.7 - Replacing the Generator Pulley BeltWARNINGBefore continuing with this procedur

Pagina 38

C546 Self Powered Elliptical Fitness CrosstrainerPage 43Procedure 7.8 - Replacing the Input Pulley

Pagina 39

C546 Self Powered Elliptical Fitness CrosstrainerPage 447. Remove the input pulley assembly. Slide input pulley belt off of the input pulley assembly.

Pagina 40

C546 Self Powered Elliptical Fitness CrosstrainerPage 45Procedure 7.9 - Replacing the Step-Up Pulle

Pagina 41

C546 Self Powered Elliptical Fitness CrosstrainerPage 46Procedure 7.10 - Replacing a Wheel AssemblyProcedure1. On February 2, 2004 the wheel assembly

Pagina 42

C546 Self Powered Elliptical Fitness CrosstrainerPage 476. Thoroughly test the operation of the whe

Pagina 43 - Input Pulley

C546 Self Powered Elliptical Fitness CrosstrainerPage 48Procedure 7.11 - Replacing a Stairarm Pedal1. Loosen and remove the two bolts that fasten the

Pagina 44

C546 Self Powered Elliptical Fitness CrosstrainerPage 49Procedure 7.12 - Replacing a Stairarm1. Rem

Pagina 45

C546 Self Powered Elliptical Fitness CrosstrainerPage 5Section Two - Preventive MaintenancePreventi

Pagina 46 - - Replacing a Wheel Assembly

C546 Self Powered Elliptical Fitness CrosstrainerPage 50Procedure 7.13 - Replacing a Ramp AssemblyProcedure1. Remove the rear cover and disconnect the

Pagina 47

C546 Self Powered Elliptical Fitness CrosstrainerPage 51Procedure 7.14 - Replacing a Handlebar1. Re

Pagina 48

C546 Self Powered Elliptical Fitness CrosstrainerPage 52Procedure 7.15 - Replacing the Upper Main ColumnWARNINGBefore continuing with this procedure,

Pagina 49

C546 Self Powered Elliptical Fitness CrosstrainerPage 537. Feed the upper interconnect cable into t

Pagina 50

C546 Self Powered Elliptical Fitness CrosstrainerPage 54Procedure 7.16 - Replace the Rear Cover1. The rear cover is a four piece cover; front, top, le

Pagina 51

C546 Self Powered Elliptical Fitness CrosstrainerPage 55Diagram 7.12 - Top Cover Section (with righ

Pagina 52

C546 Self Powered Elliptical Fitness CrosstrainerPage 56Procedure 7.17 - Replacing a Load ResistorWarningWhen the EFX is operated the load resistors g

Pagina 53

C546 Self Powered Elliptical Fitness CrosstrainerPage 57frame upright with the screws removed in st

Pagina 54 - Diagram 7.11 - Frame Cover

C546 Self Powered Elliptical Fitness CrosstrainerPage 58Procedure 7.18 - Replacing a GeneratorWARNINGWhen the unit is used, stairarms are in motion or

Pagina 55

C546 Self Powered Elliptical Fitness CrosstrainerPage 598. When the generator belt tension is corre

Pagina 56

C546 Self Powered Elliptical Fitness CrosstrainerPage 6Quarterly Maintenance1. Remove the rear covers.2. Check the step up and input belt alignment an

Pagina 57

C546 Self Powered Elliptical Fitness CrosstrainerPage 60Procedure 7.19 - Replacing a Battery1. Remove the rear cover2. Disconnect the red battery lead

Pagina 58 - Mounting Bolt

C546 Self Powered Elliptical Fitness CrosstrainerPage 61Diagram 7.16 - Battery Wiring7. Slide the r

Pagina 59

C546 Self Powered Elliptical Fitness CrosstrainerPage 62Procedure 7.20 - Replacing a Power Input Jack Assembly1. Remove the rear cover and disconnect

Pagina 60

C546 Self Powered Elliptical Fitness CrosstrainerPage 63Procedure 7.21 - Replacing a Lift Motor1. R

Pagina 61 - Diagram 7.16 - Battery Wiring

C546 Self Powered Elliptical Fitness CrosstrainerPage 64Procedure 7.22 - Replacing the PROMAnti-static kits (part number 20024-101) can be ordered fro

Pagina 62 - Mounting Plate

C546 Self Powered Elliptical Fitness CrosstrainerPage 65Wiring Diagram 8.1 - C546 Self PoweredInter

Pagina 63

C546 Self Powered Elliptical Fitness CrosstrainerPage 66Block Diagram 8.2 - C546 Self Powered

Pagina 64

C546 Self Powered Elliptical Fitness CrosstrainerPage 7 Procedure 3.1 - Software Access CodesThe C5

Pagina 65

C546 Self Powered Elliptical Fitness CrosstrainerPage 8Procedure 3.2 - Accessing the Diagnostic ProgramThe EFX diagnostic software cycles through the

Pagina 66

C546 Self Powered Elliptical Fitness CrosstrainerPage 910. The message BRAKE TEST will be displayed

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